1st Machine Tool Accessories launches advanced automation solutions from Breuning IRCO.
1st MTA is exhibiting for the first time in the UK a range of short and long bar magazines, load/unload systems and custom solutions manufactured by German automation specialist Breuning IRCO. The equipment is suitable for automating CNC sliding-head and fixed-head turning centres, including multi-tasking lathes, and also mill-turn machining centres, rotary transfer machines and special purpose machines.
This collaboration introduces a new era of innovative standard and tailor-made automation solutions for CNC machine tools, including short and long bar feeders, workpiece handling systems and hybrid automation arrangements, that will bring significant benefits to manufacturers seeking to enhance productivity, efficiency and profitability.
The modular design of the products allows for fully customised solutions that fit the individual requirements of the customer. Irrespective of material size, shape, length or diameter, the systems adapt seamlessly to a manufacturing operation and offer a high level of flexibility. The loading and unloading systems for handling individual billets and workpieces have compact footprints to fit into tight production environments, allowing customers to maximise the use of floor space.
Notable is the advanced vibration damping built into the barfeeds, which improves the reliability of feed and positioning, as well as machining stability, especially when turning long or heavy bars, or indeed any bar at high speed. Accurate alignment of stock with the machine tool and precise synchronisation of barfeed and machine ensures smooth operation, efficient production and superior process control. Feeding of stock is consistent, resulting in high quality components, few machining errors, and minimal scrap and material wastage. Added benefits are that tooling lasts longer, saving cost, and the absence of vibration also extends the operational life of the machine itself.
A wide variety of material sizes from 3mm-130mm in diameter can be handled up to 6m long (optionally 10m). Many different bar cross sections are compatible with the systems, not only round and hexagonal but also octagonal, square, rectangular and parallelogrammic. A broad spectrum of materials may be processed, from light metals to tough alloys, offering versatility to use across multiple industries and types of production plant, including autonomous production lines and flexible manufacturing systems.
The build quality of Breuning IRCO products is highly regarded. Robust, durable materials used in their construction are designed to withstand harsh industrial environments and are engineered to ensure long service life. Likewise, the industrially-hardened components require less frequent maintenance compared with other makes of barfeed, translating into lower operational costs.
One of the key benefits of Breuning IRCO systems is how well they work with existing CNC systems. Intuitive interfaces designed for easy integration with all variants of machine tool control minimise setup time, simplify maintenance and allow operators to manage the systems with ease, contributing to smooth production workflows and minimal costly downtime.
1st MTA and Breuning IRCO providing solutions tailored to the user’s specific requirements.
